IP Engineering Railbus

JimmyB

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Rhinochugger

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Rhino, do you want/need a couple, for your VW, PM me :)
Jimmy, many thanks - I had a cunning plan which needed more than a couple :oops::oops: so I've ordered some ................ er ten in fact, although the cunning plan doesn't need quite that many ............... yet :cool::cool:
 

dunnyrail

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JimmyB

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So a little progress (photos to follow), I tried the MFA 12 - 24 volt motor, first with 7.2 volts and then with 12 volts (NiMH), and with the lower voltage poor and the higher okay ish. So I tried the "cheap" Chinese" 6 - 12 volts motor on 7.2 volts, wheels spun well, so a uncontrolled test around railway. I hadn't considered weight, and being ply the the wheels spun and almost no traction, just over 1kg of weight added and it ran very well, fast than I would normally run it but with the RC added this would be controlled.
So I will be powering this with Li-Ion 2S (7.2 volts), and I was considering a MR001a Rx and 12 volt 30 watt ESC. Also sound with a MLS Railcar card, however the speaker could be fun to position, and I was considering a "baggage car", just for the speaker, however I would assume if run without the speaker the MLS would have to have a dummy load, or be switched off.
I now need to go and take some photos of the progress before I get any hassle :)
 

dunnyrail

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So a little progress (photos to follow), I tried the MFA 12 - 24 volt motor, first with 7.2 volts and then with 12 volts (NiMH), and with the lower voltage poor and the higher okay ish. So I tried the "cheap" Chinese" 6 - 12 volts motor on 7.2 volts, wheels spun well, so a uncontrolled test around railway. I hadn't considered weight, and being ply the the wheels spun and almost no traction, just over 1kg of weight added and it ran very well, fast than I would normally run it but with the RC added this would be controlled.
So I will be powering this with Li-Ion 2S (7.2 volts), and I was considering a MR001a Rx and 12 volt 30 watt ESC. Also sound with a MLS Railcar card, however the speaker could be fun to position, and I was considering a "baggage car", just for the speaker, however I would assume if run without the speaker the MLS would have to have a dummy load, or be switched off.
I now need to go and take some photos of the progress before I get any hassle :)
Try a smaller Bass Reflex speaker, so long as it has the correct rating will be fine if not cheep but better than building another vehicle to add to it. I have used a couple in my 2 space challenged Steam Trams.
 

Rhinochugger

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Yeah, the problem with tiny prototypes. If you go for a mini speaker, you'll get some realistic noise from an MLS sound card (I've used that set-up on my Yeti)

I don't seem to get much speed variation in the sound - it picks up from idle and then seems fairly constant and that's running 12 volts - but the gearing is fairly low, about 1:30 and the motor is fairly light. I boxed the speaker in to set it back about 3mm from a plain oval aperture to give it a little bit of resonance. When you decelerate, the motor shuts off nicely for a very brief spell - that also sounds realistic, but that's a diesel loco sound card, not a railbus. (My railbus card is set to US sounds for the Goose so I don't know what it would produce for an Irids railbus :( Probably, instead of 'All Aboard' it says 'Guinnes is good for you.' :devil::devil:

There still won't be much room in there. Compare it with my VW, and I have a manual speed control because I don't operate the drasine, I just pop it on the track and watch it run, the motor gearbox is pretty small, and then I have the three AAA batteries sitting on top of the rear wheel arches. I have retained the front seat, and the Chinese manual speed controller is much larger than a Deltang Rx / ESC.

It's a challenge; looking forward to the photos :):)
 

dunnyrail

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Yeah, the problem with tiny prototypes. If you go for a mini speaker, you'll get some realistic noise from an MLS sound card (I've used that set-up on my Yeti)

I don't seem to get much speed variation in the sound - it picks up from idle and then seems fairly constant and that's running 12 volts - but the gearing is fairly low, about 1:30 and the motor is fairly light. I boxed the speaker in to set it back about 3mm from a plain oval aperture to give it a little bit of resonance. When you decelerate, the motor shuts off nicely for a very brief spell - that also sounds realistic, but that's a diesel loco sound card, not a railbus. (My railbus card is set to US sounds for the Goose so I don't know what it would produce for an Irids railbus :( Probably, instead of 'All Aboard' it says 'Guinnes is good for you.' :devil::devil:

There still won't be much room in there. Compare it with my VW, and I have a manual speed control because I don't operate the drasine, I just pop it on the track and watch it run, the motor gearbox is pretty small, and then I have the three AAA batteries sitting on top of the rear wheel arches. I have retained the front seat, and the Chinese manual speed controller is much larger than a Deltang Rx / ESC.

It's a challenge; looking forward to the photos :):)
Oh just had another thought my other get out of trouble with speakers is roof mounted either on a luggage rack with a tarpaulin to cover it or inside under the roof.
 

Rhinochugger

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Oh just had another thought my other get out of trouble with speakers is roof mounted either on a luggage rack with a tarpaulin to cover it or inside under the roof.
Yeah, the trouble with a railbus is that you also have to get the sound out as well :mm:
 

JimmyB

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Here we go, so first I built the main components as per the instruction:

Railbus-2.jpg

However I wanted the roof removable, so a couple of pieces of balsa wood shaped to the roof:
Railbus-Roof-1.jpg

Holding them in position along with the roof spars, a drop of glue elastic bands and the roof is stuck:
Railbus-Roof-2.jpg

Glue dry, clamps and elastic band removed, extra glue, and then a coat of sanding sealer, and removable roof the fits:
Railbus-Roof-3.jpg

My next tweak was the front windscreen, I didn't like the three panel window:
Railbus-Front Window.jpg
 

JimmyB

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Now the motor test, a set of 6 AA NiMH, a DPDT CO switch with the ends "cross-wired" gives me a forward and reverse at full battery power, extra weight was added:
Railbus-Motor Test.jpg

Content with the motor, powering from 7.2 volts (nominal), time to fix the side frames, slight deviation here, and small blocks glues in place to add strength.
Railbus-Sideframes-1.jpg

Side frames to be fitted, and then adding detail, and planning the electronics. As you can see there is very little roof except underneath for the electronics to go - should be fun :)
 

Rhinochugger

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Oh, I thought you were doing a T&D one - you'll have a little bit more space in this one :):)
 

Fred2179G

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I'm not sure you need to add such a motor upgrade to that little railbus. Mine seemed to run fine with the stock motor.

IMG_4729-IP-railbus-side-8.jpg
 

JimmyB

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I'm not sure you need to add such a motor upgrade to that little railbus. Mine seemed to run fine with the stock motor.
I want to add sound, so I need more voltage, and I did not think the 3 volt motor would handle the required volts.
 

Rhinochugger

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Rhino, do you want/need a couple, for your VW, PM me :)
Have you started playing the SMD LEDs yet? Even the wires are fiddly - it's difficult to see the black one ;);)
 

JimmyB

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So progress:

Side frames added:
Railbus-Sideframes-2.jpg


Bonnet assembly soldered together using low melt solder, a Cambrian radiator added for detail:
Railbus-Bonnet-1.jpg


As found the assembly is light so extra weight added held in place by two part resin:
Railbus-Bonnet-2.jpg


The inside panelled (coffee stirrers of course):
Railbus-Inside-1.jpg


A housing made for the roof to hold the speaker in place:
Railbus-Roof-4.jpg


So today I have started the paint task, inside varnished, and outside sanding sealer, and just been for the first coat of primer.

You can find full details on my blog:
 

JimmyB

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Progress is moving on, though slowly, the railbus has now been painted, and detail is being added:
Painted-1.jpg


Again the roof is painted and again detail added:
Railbus-Roof-5.jpg



Planing the electronics was somewhat of a squeeze, the the power switch and charging point were moved inside to become a console over the electric motor:
Power-Switch.jpg



Seat had a small amount of weight added painted and felt padding added:
Seats.jpg



The blog will be updated with more specific details this week.
 

JimmyB

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Now nearing completion, decals added and top coat of lacquer. The finish details now added, further details can be found on the blog:

IP Engineering Railcar – Tumble Down Falls

Railbus-Finish-1.jpg


Railbus-Finish-2.jpg


Railbus-Finish-3.jpg


Railbus-Finish-4.jpg



Luggage is available for the roof rack (courtesy of Tanker man Tanker man ) currently in the paint shop :)
 
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