PTFE tape would be my prefered method of sealing the sight glass fittings into the boiler threaded bushes. However I would avoid using it to seal the sight glass itself into the fittings for the following reasons ....
- O rings provide the most reliable seal for the minimum initial compression - assuming of course you're using the correct design of fittings with the right size O rings.
- O rings require relatively little skill to install - compared to that reqired to twist a 'string' of PTFE and then cut it to the correct length - especially in smaller sizes.
- Even if you have the requisite skill, PTFE tape will require a higher initial compression to seal both the join and the helical creases inherent with the twisting process. This may not be a problem in all metal applications but, where glass is involved, minimising the stresses is always a good thing.
- Another reason that the required sealing pressure between the O ring and the glass is less than with tape is, because it is partially derived from the pressure in the boiler and is consequently proportional to that pressure.
- O rings are better able to cope with any miss- alignment between the glass and the fittings.