Issues converting Bachmann 2-8-0 Consolidation to DCC

I am having issues converting a large scale Bachmann 2-8-0 Consolidation to DCC.

This is the third Consolidation I have converted to DCC so wasn’t anticipating any issues, but as there isn’t a definitive guide I may have missed something.

So as usual I completely removed the original circuit board and connected in a Digitrax DG583S, and everything was fine until I was doing my final rolling road tests at full speed.

It was when I took the loco over speed setting 40 that after 5-15 seconds a brief short circuit event occurred. During my initial fault finding on the rolling road and then on the track the short circuit event occurred 10-15 times, which resulted in cooking my first DG583S.

Having dismantled the loco again, I have tried to replicate the issue using batteries so as to not risk damaging my second DG583S, which did show the same symptoms on first testing the decoder. But I was not able to replicate the issue using batteries, even at the full 16v.



After detaching the motor and gearbox from the chassis, and running it using the decoder I was able to replicate the issue, but with the reduced load it wasn’t causing the decoder to short out.

It seems that when running the motor above 50% speed after 5-15 seconds the motor suddenly cuts power, for less than 500ms, and then starts going again at the previous speed setting. You can see the motor twitch as a result of the torque as the motor reapplies the power.

There is no visible damage to the motor or the gearbox, and its perfectly happy to run on DC or batteries.



Having read other posts on this site, I’m starting to wonder if the circuit board (G814X-PCB04) that is attached to the motor needs to be bypassed or removed when converting to DCC.

Related article (https://www.gscalecentral.net/threads/bachmann-2-6-0-stopped-dead.151451/ ) it also has photo of the circuit board, although my one isn’t damaged.

I understand that this board is an RF choke, or reduces back EMF, but this is stretching my knowledge of electronics.

I know that on later Bachmann locos, I have got a 2-6-6-2, the plug & play dummy board for DC operations has smoothing capacitors on it. Is this the equivalent of what’s on the G814X-PCB04 which is directly attached to the motor?



If the circuit board does need to be bypassed or removed on this loco where it has caused an issue with the DCC decoder, is it best to remove the same circuit board on my previous two 2-8-0 Consolidation conversions, even though they didn’t have the same issue.

Many thanks

Trevor
 
I have found occasional connections between a track pickup wire and a motor wire in Bachman locos, specifically a consolidation.

The connection was inside the boiler, where I assumed wires just went through.

I located this by testing with a meter to check that the motor wires were indeed were in no way connected to the track pickups.

I am normally 100% on this, but this one time I just disconnected the wires from the circuit board and did not check with a meter.

I do not see any mention that you ensured this isolation in your posts.

Greg
 
Whilst not conversant with this particular model, standard conventional practice with converting from DC to DCC is to remove all circuits and addons relating to suppression capacitors, the decoder's on board electronics take care of this.

I'd be inclined to first, ensure that the track pickups and motor connections are indeed independent of each other, run in Analogue Mode to ensure and if satisfied that everything is ok, to then connect them directly to the decoder, test first in programming mode, see that the decoder can read and be written to, then finally connect up to the track power source, run at low voltage, gradually increasing the power, and see how it runs.
 
Thanks for your assistance.

This weekend I successfully completed the DCC conversion of the loco, by re-wiring the motor drive wires directly to the motor contacts. It wasn’t necessary to completely remove the PCB.

As and when I have to take my other locos apart I will do the same modification to these, but why these haven’t been an issue I don’t know.



I have some videos from last year on youtube if you are interested

https://www.youtube.com/user/trevormcalister
 
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