Chopping completed and I now have a handmade crossing. Pete (Mr Spock) sent me some point plans which I had intended to use to work out the crossing dimensions, as he had in
http://www.gscalecentral.net/m72675 < Link To one of his builds, but after some replanning of the final location a wider angle became necessary. I also decided, after a practice of a short length of scrap, to bend the stock rails rather than solder them. The first picture shows the rough cut rails over the original plan and the difference in angles.
Where the shorter inner stock rails meet, the ends were filed to allow the other rail to butt up neatly.
The outer ends of the crossing would use normal sleepers so only the centre section would be soldered to PCB. I decided to keep the middle 3 sleepers as one section so it wouldn't all fall apart later when the rails were cut through to break the electric circuit. There is also a scrap of laminate flooring underneath to support the whole thing at the right height.
The main rails were all soldered to the PCB using solder paste (thanks for the tip on that one Mr Spock) and then additional shorter lengths of rail were bent to make up the centre stock rails and check rails. Again bending means less soldering, especially here where it starts to get tricky to get a soldering iron in between some of the rails. The red pen marks are where the rail will be cut and the PCB removed for electrical reasons.
Finally, with the rails and PCB cut it gets a visit from Mr Rattlecan, in a dashing shade of matt black. You can just see where all the rails near the centre have been cut through and it's only the PCB hold it together at this point. Jumper wires were soldered on underneath to create the necessary continuity. I did also test with my Porter as it has the shortest wheelbase of all my locos, one of the main factors in deciding where to cut the rails.
All in all I'm really pleased with it and can't wait to get cracking on getting it laid. Thanks to Pete for the plans, tips and help with this. Will I try a point next? Maybe.