Tunnels

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Hi everyone,

What is your method for building tunnels? I don't like the pipe method. The paver method seems good but then I would have to mortar the bits together, which is beyond my skills, or leave them loose which I worry about it falling over. I was thinking treated timber.
 
Hi everyone,

What is your method for building tunnels? I don't like the pipe method. The paver method seems good but then I would have to mortar the bits together, which is beyond my skills, or leave them loose which I worry about it falling over. I was thinking treated timber.
Depends on the situation really. What is the tunnel for?
 
Treated timber could be an idea but recycled decking plastic timbers would be a better bet if earth is to be in constant contact with the tunel. Another thing to remember that the length should not be more than the combined reach of your arms at each end of said tunnel, things hide in tunnels causing potential derailments.
 
I used hardboard formers, then covered with concrete, formers left in place, and will rot away in time.
 
Do you have termites in NZ?
I would avoid wood, if you do..
You can make a tunnel longer than arms length x two, but need an access point(s) just in case..

Are there any 'nasties' like on the bigger island north of you?
You don't want slitherin' beasties suddenly appearing.

Here in the UK, our biggest problems are leaves, cobwebs, and cats.. :giggle:

Keep track through a tunnel straight and level. Fix the track at the entrances. - If a curve moves due to expansion, stock can clip the tunnel entrance.

PhilP.
 
The paver method seems good but then I would have to mortar the bits together,
An alternative to mortar would be to use a 'builders' type of adhesive from a cartridge to hold any blocks and slabs in position. Gravity and friction alone work well without making it more complicated and hard work by mixing cement.

I use building blocks and paving slabs as seen here when I widened the single track tunnel to a double track, no mortar used-

IMG_20200312_162452282.jpg
Because the tunnel is on a curve I had to use an angle grinder with a diamond blade to cut the roof slabs to size.
The side blocks that form the tunnel walls are merely placed on the ground, slightly embedded and a paving slab used as a base for the track. I made sure that the ground for the side blocks is consolidated by pounding with an old fence post and adding stones to obtain the correct height for the new track bed.

If you zoom in you will see that I used aluminium tubes into the tops of the side blocks to stop them from being pushed inwards by the soil. I regard the soil in my garden as a very thick liquid that always wants to flow sideways and downwards. The slabs on top are bedded on some 'builders' adhesive but I added the tubes as an extra precaution while the adhesive sets.

I have always avoided the use of concrete or mortar for my railway because it adds a permanence that restricts changes and dismantling when the time comes.
In the case of this tunnel, changing from a single to a double width was straightforward because no concrete or mortar was used.

AL

IMG_20200323_164533115.jpg
IMG_20200630_174629002_HDR.jpg
 
Hi folks,

As well as the 9 inch clay water-pipe method I have used the upturned 'deep plastic trough planter' method. This involves cutting the ends off a large oblong planter, digging a trench, laying a level tunnel invert (concrete), screwing down the track, setting the upturned planter in the trench, checking clearances for the train, then covering in a layer of concrete (50 mm?), and then soil and grass. It's a bit of a faff. The plastic planter can stay in place as long as it hasn't deformed during the process.
 
An alternative to mortar would be to use a 'builders' type of adhesive from a cartridge to hold any blocks and slabs in position. Gravity and friction alone work well without making it more complicated and hard work by mixing cement.

I use building blocks and paving slabs as seen here when I widened the single track tunnel to a double track, no mortar used-

View attachment 349495
Because the tunnel is on a curve I had to use an angle grinder with a diamond blade to cut the roof slabs to size.
The side blocks that form the tunnel walls are merely placed on the ground, slightly embedded and a paving slab used as a base for the track. I made sure that the ground for the side blocks is consolidated by pounding with an old fence post and adding stones to obtain the correct height for the new track bed.

If you zoom in you will see that I used aluminium tubes into the tops of the side blocks to stop them from being pushed inwards by the soil. I regard the soil in my garden as a very thick liquid that always wants to flow sideways and downwards. The slabs on top are bedded on some 'builders' adhesive but I added the tubes as an extra precaution while the adhesive sets.

I have always avoided the use of concrete or mortar for my railway because it adds a permanence that restricts changes and dismantling when the time comes.
In the case of this tunnel, changing from a single to a double width was straightforward because no concrete or mortar was used.

AL

View attachment 349496
View attachment 349498
This cutting looks fantastic!!
 
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