Claptowte Railway – Gernise End Coal Office

David1226

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Part1

Coal Office for I.P.Black, Coal Merchant, Gernise End

This is one of the four buildings that Father Christmas delivered Christmas 2020. This building, together with the scratch built coal staithes and storage bins and the modified 1941 Plymouth delivery truck, complete the coal yard installations of I.P.Black, Coal Merchant of Gernise End Station.

The building kit is from the British Outline Buildings range as supplied by Garden Railway Specialists (GRS) of Princess Risborough. I must admit that on opening the box my initial impressions were disappointing. The casting material was quite brittle and there was a lot of flash. I did find, however, that the flash was easily cleaned off with files and abrasive paper and once this was done my opinion of the model significantly changed. There is a wealth of detail, some of it very fine, incorporated into the moulded parts. The kit has the merit that with much of the detail moulded in, there are not many parts to assemble.

The basic building comprises the four walls, a roof, and chimney. I suspect these are modular, with the same mouldings for the side and rear walls being used on other buildings. Also included is a vacuum formed moulding of three lengths of channel, two channels are intended to be used as guttering, the third being used to form the roof ridge. There is also a length of plastic tube that can be cut to length to use as the downpipes. The roof on this building represents corrugated tin sheets. The instructions state that buildings with tin roofs do not require bargeboards or guttering, so two of the channels and the round tube are surplus to requirement. There is a length of square plastic rod that I have used to add additional window framing.

The strangest item included in the kit is a length of wall that appears to have no use or function. It is the same height as the building but is modelled as being a severely broken and derelict wall. It is very well moulded, as is, but gives the appearance that the slightest puff of wind would bring it crashing down. I cannot believe that such a wall would be left standing, it would immediately be knocked down on safety grounds. As it is only moulded on one side, it is difficult to see where such an item could be used on a layout. It has been consigned to the spares bin. I have also not used the ‘Coal Office’ cast signs as I shall make my own for I.P.Black. Being a coal office, the kit did contain three very well moulded and cast sacks of coal.

Using, as I suspect, modular walls, common to other buildings, the front edifice of the office is actually wider than the rear wall. This is not as strange as it sounds, but it did present one issue, which the builder is warned about it the instruction sheet, that the leading edge of the left hand wall fits very snugly (far too snugly) up to the left hand side of the shop window. This means that there is little or no lip for the edge of the window glazing. To get around this problem, for the sake of symmetry, I glued a length of 4.8mm square plastic tube down each side of the window frame. This does reduce the width of the window slightly, but it does provide the essential lip to hold and hide the edge of the glazing material.

As with the other cast resin buildings I have already assembled, the walls were glued together with Gorilla superglue. Unibond Repair Metal was worked into the brick joints and scribed and a fillet of the same material was run down the inside corners to strengthen them.

The bare shell of the building, the four walls with added window framing from plastic strip.

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The shell of the building with a coat of spray plastic primer. It is my intention to paint the brickwork and to add some interior features before I put the roof on.

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The shell with the other component parts that I shall use.

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The first painting job was to tackle the brickwork. The method that I used was to treat the overall spray grey plastic primer as the mortar colour. The raised texture of the bricks was painted by means of a sponge wiped across the surface of the bricks using different colours and gently dabbing and blending. The odd bit of detail colour was applied with a paintbrush. I bought some white sponge wedges used for applying and blending makeup, £6 for forty from Amazon. I cut a wedge in half as half a wedge was big enough. Having painted the brickwork, I then painted the cement render around the window frames, the concrete lintel over the rear door and the concrete base.

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David
 

David1226

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Part 2

Having painted the brickwork/concrete exterior, the next step was to paint the interior walls. The exterior of the building was completed by painting the front facade, rear doors, window frames and waste pipes.

I then added glazing to the windows and door.

Pendle Valley Workshop brass signs, for Coal Office and Private, were added to the appropriate doors

I considered that the shop window of the Coal Office cried out for a window display of some kind. My first thought was to find a suitable 'N' Gauge railway coal wagon to place in the window, but while trawling eBay for a suitable item, I came across a laser cut plywood kit for a horse drawn coal wagon. I thought that would be ideal to represent a model of I.P.Blacks early years with horse drawn deliveries. I realised that in 'N' the kit was going to be small, but I was amazed just how small, it was a bit of a challenge for someone with fingers like a bunch of Fyffe's finest. I.P.Black already has a colourful corporate livery of green and yellow, so the die was cast.

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I created a shop window back drop, from plasticard, to glue inside the front window

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Having fitted out the shop window, I decided that the interior of the office needed some extra detailing. I added a partition wall from 3.0mm Foamex. I scribed a doorway into the foam and cut out an opening to provide a counter between the back office and the shop front. The counter top was made from plasticard. This was all painted before being installed. I added a telephone to the counter top, courtesy of a white metal casting from Pendle Valley Workshop. The casting had a blank face, that is to say, no dial. A punching from a paper hole punch is exactly the right size, so I punched out a round of thin plastcard and painted a dial on it before gluing it to the black painted phone. I added a price tariff and order for from scrap plasticard.

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The only other addition to the interior was to add lighting. An outside lantern was added to the front gable, above the shop window, a downward facing lamp was installed above the shop window back drop so that it shines down to light up the ‘model’ horse drawn cart in the shop window, as well as the interior of the shop front. A second lamp lights up the rear office. All three lights are 3.0 volt LEDs, powered by a 2 x AA switchable battery pack located in the rear office.

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The instructions for assembling the building call for the various components, that come together to form the roof, to be glued on. Having added detail to the building interior, I felt that if any of the detail were to become unglued at some time in the future, I would need access in order to effect repairs. I therefore decided to construct the roof in such a way that it could be removed.

To facilitate this, I glued together two thicknesses of 3.0mm Foamex, at each end of the roof, to form ‘dummy’ gable ends to fit inside the gable ends of the building. The roof components were then glued to these ‘dummy’ gable ends so that the whole roof assembly becomes a plug fit into the building. In order to provide the necessary clearances for the light support, there was a degree of cutting and shaping required for a proper fit. The roof was then painted, as was the chimney pipe, which was glued on once everything was dry.

I had already decided not to use the resin cast ‘Coal Office’ roof sign that was provided with the kit in preference to creating my own plasticard/printed card sign identical to the sign I had created for the coal staithes, to continue the corporate image. Once painted and the card stuck on, this sign was glued onto the ridge of the roof. I added brass wire support wires to both the chimney pipe and roof sign.

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I was not happy with the appearance of the top of the rear gable wall, which appeared to represent recessed concrete or plaster, so I fabricated some facia boards, from plasticard, to cover this. I added some wood grain by my usual method of drawing the blade of a razor saw sideways along the length of the boards. These were painted before being glued on.

I also made a, ‘I.P.Black’ sign from plasticard/printed card, to go on the rear wall. This completed the modifications and additions to the kit.

The following are photographs of the completed model.

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David
 
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David1226

Registered
24 Oct 2009
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Abingdon, Oxfordshire
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Part 3

Night views of the coal office

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David
 

David1226

Registered
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The Coal Office and I.P.Black's storage bins have some fresh air in the garden, 18.4.2021

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David