A stone Goods Shed from Hebel (Thermalite)

gregh

electronics, computers and scratchbuilding
1 Nov 2009
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Sydney, Australia
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South Australian railways had some beautiful stone goods sheds with curved roofs. (Probably copied off English ones?) As my station called Sandstone needed a shed, I though a ?sandstone? one would match the station building. So out with the Hebel tools.

Hebel (Thermalite in UK) comes in blocks 600 mm (2?) x 200mm (8?) of varying thicknesses. I bought 4 blocks for about $16 ?
One 50mm block for the front wall
One 150mm block for the main body and
Two 100mm blocks for the roof.
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The shed is 400mm long, so the offcuts from the 600mm blocks formed the 50mm high ?platform.?.
And they fit together like this.
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I cut the curved windows with a cheap hole saw.
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I scribed the stone blocks with a hacksaw blade.
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The doors in the main body are just recesses about 20mm deep with styrene doors.

The curved roof was roughed out with an angle grinder ? very dusty work, so I keep the blocks wet.
I glued the 2 roof blocks together with Fullers Ultra Clear Sealant and used three, 4? nails as reinforcing.
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I don?t know if Fullers products are available in the UK, but this is the BEST glue. It?s like a thick PVA white glue ? white to start and dries clear. Waterproof and paintable and cleans up with water. And the best part is it NEVER dries in the tube. I?ve had a tube open for a year and it?s still OK.
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Then I covered it with corrugated cardboard, which I painted with polyurethane that I use to coat the slate floor in my bathroom. I hope it lasts outside. It?s glued to the Hebel with Fullers.
The front wall and the ?platform are concreted in the ground, but the main body block and the roof are not glued.

Colouring is cement oxide ? I use colours of black, brown and Sandstone to give different tones. Then sprayed with clear lacquer.

The 3 front windows are frosted perspex with the frames cut from 0.5mm styrene and glued on with Superglue. And here?s the almost final result. It still need the roof vent along the top.

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Steve

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Blooming Brilliant :clap:
 

trammayo

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Truly envious! A. your modelling medium and B. Can't get hold of any blocks here (Can buy a pallet load special order - if I knew they would withstand the weather I might consider that). I really like the idea of carving these blocks and like the results posted on this forum. Might try the manufacturers next time I go up North to my son's!.

By the way Greg, I read a post that you were visiting here in June if you PM me I can give you my phone number by return PM.

Cheers
Mick
 

coyote97

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9 Dec 2009
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thats a very fine idea!
Congratulations!

If u dont count on internals (who cares about???), this is easy, fast and makes a good result.


Greetings

Frank
 

Bram

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That's a damn fine splendid effort, well done you
 

stockers

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Very nice, great detailing.
Trade names - also made by Celcon in the UK. Not available in those great sizes though. Standard block size 18 x 9 x 4 inch - you can find 6 inch blocks but not readily available.
If you only want a couple try Wickes, about a quid each.
 

robsmorgan

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5 Feb 2010
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trammayo said:
Truly envious! A. your modelling medium and B. Can't get hold of any blocks here (Can buy a pallet load special order - if I knew they would withstand the weather I might consider that). I really like the idea of carving these blocks and like the results posted on this forum. Might try the manufacturers next time I go up North to my son's!.

By the way Greg, I read a post that you were visiting here in June if you PM me I can give you my phone number by return PM.

Cheers
Mick

Hi Mick
Probably not much use across the Irish Sea but the following link might prove to be one option. They don't appear to restrict the quantity and will give a delivery quote based on postal code:-

http://www.ebuildingsupplies.co.uk/custom/shop/product?productId=1000021 < Link To http://www.ebuildingsuppl...duct?productId=1000021

Best wishes
Rob