RESISTANCE SOLDERING IRON

bobg

Registered
I've had one for about 30 years, works a treat. Solder for wire jointing, will melt about 7 seconds after pulling the trigger (it takes a lot longer than that to cool down! &: ), heavier stuff takes a little longer, but no much. It isn't great at anything that has a large mass as the mass takes too long to heat, that is where a large normal iron is best.
 
Interesting, I suppose my first concern is what voltage is across the two probes, presumably it's safe? I've got a soldering gun with a broken tip, I'll put my meter on it when I get a chance.
 
The voltage is very low, the amperage isn't!!
 
It gets more than hot enough to melt solder, about 200 degs C, but like all soldering irons as the tip is small it doesn't RETAIN much heat (i.e no heat sink). It does score because it's tries to replace the lost heat quickly.

My old 400w iron has a tip on that must weigh about about 0.5 kilo (solid copper) but when you touch that to something large you know the temp. wont drop quickly and the heat is being transferred to the job. Same old, same old; "Horses for courses!"

I think his point (whoops!) is, that as he works his way along, only the bit between the tips gets really melted, the rest remains together because he isn't in contact very long. A bit like Mig welding, the heat path is very short, so he can 'progress' the joint rather than trying to kill it in one go and needing loads of heat.
 
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