LGB large on board decoder repair

Neil Robinson

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A small personal triumph and a case of third time lucky yesterday.

I've looked at three of these boards over the last couple of years. The first two were totally dead and had let the magic smoke out with at least three surface mount components visibly overheated on the first with greater visible damage to at least four components on the second. Both were deemed to be beyond my skills to repair. In each of these cases the boards had been overloaded by a contaminated motor drawing way too much current.

This last example was different. Both motors and all lighting were fine and on analogue the loco ran happily in one direction but there was a dead short in the other. Unplugging everything and feeding DC to the track input pins confirmed that the problem lay within the board. A quick check on the four main rectifier diodes with a multimeter confirmed my suspicion that one had gone short circuit.
Fortunately these are amongst the few conventional through hole components on this board so I was able to remove the duff one and replace it with one from a condemned board.
These diodes have a continuous rating of 50V 5A 5W, so overloading wasn't the reason for failure. The loco was a recent ebay purchase that had been a shelf queen and subsequently only briefly test run so I guess the diode had been dodgy from the start.
 
Congratulations Neil!!! I know exactly how you feel when you can triumph over this sort of repair.... Years ago I had the dubious honour of being the one civilian in Australia certified to repair PCBs for military aircraft. I trained with the Navy... I used to repair burnt out tracks on 7 layer boards by excavating with a dentist drill and soldering a new bit of track in place then refilling the hole with epoxy. In those days the PCB's were worth around AU$100k so it made sense to repair, now they are junked... It gets up my nose though when you can see something like a capacitor has exploded and you try and buy a new board and it costs more than the entire product new, happened on our washing machine....
 
Well done Neil.

I was given a Farnell Power Supply to repair by an Army colleague.

I couldn't source a circuit diagram, so I took a look and found some capacitors in the supply which had cracked. These looked like noise suppression, so I took them out and the PSU ran okay. I fitted replacement capacitors supplied by my colleague.

Unfortunately, another capacitor has now gone phut since during soak test, so I'm waiting for this one to arrive before I can complete the repair....
 
Thanks for your comments.

With hindsight what I should have emphasised is the idea that if a decoder seems defective it may well be worth testing on DC analogue power in both directions. If it seems O.K. on one polarity but not the other a simple cheap fix may be possible.
 
well done neil.. ;D
 
Merlin does it again.
Percy Vierence always pays off.
 
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